People’s views feel that the heavier the bucket the better, the bigger the digger bucket the higher the efficiency, which is obviously a problem of insight; in addition to the expression is the bucket the more solid the better, so to the bucket to put on a thick “armour”, that kind of practice is obviously also not standard.
Excavator bucket reinforcement should pay attention to two levels of things: one is reasonable, the second is strong. If the bucket protection down, then inevitably enhance the net weight of each bucket digging bucket, heavy bucket will not only enhance the fuel consumption of equipment, at the same time on the service life of the equipment is also a very big danger, this little damage can not be ignored. Authoritative experts have had a scientific study: the net weight of each bucket to enhance 0.5 tonnes, the cycle time of the recycling system to enhance the cycle time of 10%, 15% reduction in annual profitability, and therefore must be strengthened in a part of the welding welding, rather than the overall welding welding; Secondly, the welding must be strong, if the bucket is affixed to the structural columns everywhere, and suddenly which weld is cracked, the small pieces of steel fell into the crusher, then the damage is likely to become larger! The damage is likely to become greater.
Digging bucket reinforcement common problems:
1. Strengthening protection at the root of the teeth
Fierce damage to the side beams will reduce the reasonable bucket capacity of the digging bucket and jeopardise productivity. At the same time, the side cutter has the practical effect of facilitating access to the raw material and protecting the side beams, so the bucket needs to be assembled with a side cutter. Because the side is not a high damage area, so the side of the reinforcement is not too strong, in order to prevent harm to the overall net weight of the bucket.
2. Bottom plate reinforcement Bottom plate reinforcement is especially necessary.
Customers who choose a new mobile phone to let the new mobile phone base plate construction column paint grinding away before carrying out the base plate reinforcement, so the actual effect of laser welding. The constructing column of the base plate should pick the hard and durable long furniture plate as the raw material, and should protect the overall look of the digging bucket to prevent hazards from entering the viewpoint and endangering the production capacity. The electric welding of the structural column should be along the orientation of the original machine rib plate electric welding welding, stack welding on two plates.
3. Reinforcement inside the bucket
Inside reinforcement application of hard surface spray welding, despite the high price and long time. But it’s durable and targeted is strong, or you can also choose to paste part of the structural column, not suitable for too much. Overall: the strengthening of the bucket should be reasonable and strong. Hard surface spray welding can also be used in other aspects of the strengthening of the dugout after the reinforcement of the dugout should not be like cowhide ointment as indiscriminately affixed to the same, but also can not be too much to strengthen the protection, in order to better protect the dugout and the damage to the production efficiency is not desirable.